

MAXI-LIFT TEMPLATE TAPE; MAXI-LIFT POWER PUNCH
Template Tape – Free
- Peel and stick directly on belt
- Improves belt-punching convenience
- Marks hole locations for odd or even width belts
- Clearly marked in white and red lettering
- Included with every splice order
Power Punch
- Made with durable heat treated carbon-steel
- Reinforced blade easily cuts 1/2″, 9/16″, 5/8″, and 3/4″ diameter holes
- Use with a hand-held mallet, impact wrench, or drill
- Always wear eye protection


THE BEST ACCESSORIES
IN STOCK & READY TO SHIP


Template Tape – Free
- Peel and stick directly on belt
- Improves belt-punching convenience
- Marks hole locations for odd or even width belts
- Clearly marked in white and red lettering
- Included with every splice order


Power Punch
- Made with durable heat treated carbon-steel
- Reinforced blade easily cuts 1/2″, 9/16″, 5/8″, and 3/4″ diameter holes
- Use with a hand-held mallet, impact wrench, or drill
- Always wear eye protection
MAXI-SPLICE TEMPLATE TAPE
View/Print the Comparison Chart (PDF)
Belt Splice Technical Data Sheet
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PART DETAILS | Product | MAXI-SPLICE | MAXI-SPLICE | MAXI-SPLICE | MAXI-SPLICE | MAXI-SPLICE |
Brand | CI | AB | ULTRA | SUPER | TITAN | |
Part No | CI5 | AB5 | ULTRA5 | SUPER5 | TITAN | |
SPLICE CONSTRUCTION | Color | Silver | Manganese Bronze | Silver | Silver | Silver |
Construction | 3 Piece Mechanical Clamping Device | 3 Piece Mechanical Clamping Device | 3 Piece Mechanical Clamping Device with NBR (Nitrile) Rubber Wedge | 3 Piece Mechanical Clamping Device with NBR (Nitrile) Rubber Wedge | 3 Piece Mechanical Clamping Device with HNBR Rubber Wedge | |
Metal Material | Galvanized Cast Iron | Manganese Bronze | Aluminum | Aluminum | Aluminum | |
Metal Description | Ferrous Cast Iron | Non-Ferrous Bronze | High Grade, Lightweight Aluminum | High Grade, Lightweight Aluminum | High Grade, Lightweight Aluminum | |
Rubber Material | None | None | Replaceable NBR Rubber Wedge | Replaceable NBR Rubber Wedge | Replaceable HNBR Rubber Wedge | |
SPLICE SPECIFICATIONS | Weight (lbs.) | 2.6 | 2.9 | 1.93 | 4.8 | Per Application |
Length | 3" | 3" | 4-1/2" | 6-1/4" | 6" | |
Width | 2" | 2" | 2-1/2" | 3" | Per Application | |
PIW Rated | Up to 600 PIW Tensile | Up to 800 PIW Tensile | Up to 800 PIW Tensile | 800-1200 PIW Tensile | Over 1200 PIW | |
Recommended Belt Thickness | 1/4" to 5/8" | 1/4" to 5/8" | 1/4" to 5/8" | 3/8" to 3/4" | Per Application | |
BOLT SPECIFICATIONS | No of Bolts | 1 | 1 | 1 | 2 | Per Application |
Bolt Grade | Grade 5 Hex Head Bolt | Grade 5 Hex Head Bolt | Grade 5 Hex Head Bolt | Grade 5 Hex Head Bolt | M16 10.9 Hex Head Bolt | |
Bolt Diameter (Inches) | 1/2" | 9/16" | 5/8" | 3/4" | Per Application | |
Bolt Length (Inches) | 5" | 5" | 4-1/2" | 5" and 5-1/2" | Per Application | |
Washers | Yes | Yes | Yes | Yes | Yes | |
Nuts | Nylock | Nylock | Nylock | Nylock | Oval Lock Nut | |
Recommended Torque * | 75 ft./lbs | 100 ft./lbs. | 125 ft./lbs. | 150 ft./lbs. | Per Application | |
Template Tape Included | Yes | Yes | Yes | Yes | Requires Special Template | |
SHIMS | Required Shims Per Belt Thickness | N/A | N/A | Under 5/16” - No Shims 5/16” to 3/8” - 1 Shim 3/8” to 1/2” - 2 Shims | Under 1/2” - No Shims 1/2” to 5/8” - 1 Shim 5/8” to 3/4” - 2 Shims | N/A |
TEMPERATURE RATINGS | Max. Operating Temps | 600° F / 350° C | 500° F / 260° C | 200° F / 93° C (NBR Rubber Wedge Limiting Factor) - Alternative Wedges Available for Higher Temperatures | 200° F / 93° C (NBR Rubber Wedge Limiting Factor) - Alternative Wedges Available for Higher Temperatures | 320° F / 160° C (HNBR Hydrogenated Nitrile Butadiene Rubber Wedge Limiting Factor) |
Nylock Nut Max. Temp | 250° F | 250° F | 250° F | 250° F | 320° F | |
MINIMUM HEAD PULLEY | Agricultural (High Speed) ** | 12" | 12" | 24" | 30" | 48" |
Industrial (Centrifugal/Gravity) | 12" | 12" | 20" | 36" | 48" | |
BUCKET PROJECTION | Minimum Recommended | 4" | 4" | 5" | 7" | 8" |
FEATURES/ BENEFITS | Strong, Standard, Mechanical Splice | Non-Sparking, Non-Corroding, Non-Rusting | Non-Sparking, Non-Corroding, Non-Rusting, Longer Belt Life | Non-Sparking, Non-Corroding, Non-Rusting, Longer Belt Life | Non-Sparking, Non-Corroding, Non-Rusting, Longer Belt Life |
* When torquing splice bolts, do not use impact wrench as over-torquing will cause both belt and splice failure. In addition, under torquing could lead to insufficient clamp pressure and could create splice failure, and tracking issues. ** On smaller pulleys, the metal shims must be installed correctly, or the rubber wedge could fail.
Customer is responsible for checking the splices on a consistent basis for correct torque during splice operation. Do not reuse hardware (bolts, nylock or oval nuts) when reinstalling splices. Please always read Maxi-Lift Installation Instructions and apply template tape when installing splices for correct installation. See website for more details.
Do not use Maxi-Lift splices on any type of belt manlifts.
U.S. Utility Patent: “U.S. Pat. 9,605,730 B2. U.S. Design Patent: “U.S. Des. Pat. D724,289 S. European Patent Application No. 15154390.7
WARNING: DO NOT USE ANY MAXI-SPLICE ON MANLIFTS!
Please read all instructions before installing any Maxi-Splice product. Instructions can be found at www.maxilift.com. Failure to follow installation instructions may result in splice failure. As with any belt splice, continuous, regular inspections are required or failure can occur.
Never mix Maxi-Splice products on a single installation. Reduced or uneven clamping pressure may occur compromising splice integrity and could result in splice failure.
Maxi-Lift neither solicits nor recommends the use of any Maxi-Splice belt clamp for splicing man-lift belts. Maxi-Splices were neither designed for nor tested for this purpose. Any installation of a Maxi-Splice product for this purpose may result in splice failure causing serious bodily harm or even death. Do not use on steel cable belts.
Do not re-use nylon insert lock nuts when reinstalling Maxi-Splices. Please use new nylock nuts for reinstallation. Replacements are available from Maxi-Lift.
For applications exceeding 250° F, nylon insert lock nuts may not be used, as this temperature range exceeds the manufacturer’s threshold for nylon integrity. Compression locking nuts should be utilized instead.
While the AB and CI Maxi-Splice may be used on wing pulleys, they may contribute to wear on the backside of the belt at the splice. It is the user’s responsibility to inspect the splice at regular maintenance intervals to prevent failure. Noise may also be heard as the splice contacts the wings of the pulley.

