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Template Tape & Power Punch

Ease of installation is a hallmark of Maxi-Splice belt fasteners. We’ve made it easier with the addition of our Template Tape and Power Punch. Each is sized to work specifically for the Maxi-Splice option selected. Having the right tools makes the job go smoothly.

  • Overview & Instructions
  • Comparison Chart
  • Warning
  • Media / Literature

Power Punch

  • Made with durable heat treated carbon-steel
  • 4 available sizes:  1/2″, 9/16″, 5/8″, and 3/4″ diameter holes
  • Use with a hand-held mallet, impact wrench, or drill
  • Always wear eye protection

Template Tape – Free

  • Peel and stick directly on belt
  • Improves belt-punching convenience
  • Marks hole locations for odd or even width belts
  • Clearly marked in white and red lettering
  • Included with every splice order

MAXI-SPLICE TEMPLATE TAPE

View/Print the Comparison Chart (PDF)

Belt Splice Technical Data Sheet

 
PART DETAILSProductMAXI-SPLICEMAXI-SPLICEMAXI-SPLICEMAXI-SPLICEMAXI-SPLICE
BrandCIABULTRASUPERTITAN
Part NoCI5AB5ULTRA5SUPER5TITAN
SPLICE CONSTRUCTIONColorSilverManganese BronzeSilverSilverSilver
Construction3 Piece Mechanical Clamping Device3 Piece Mechanical Clamping Device3 Piece Mechanical Clamping Device with NBR (Nitrile) Rubber Wedge3 Piece Mechanical Clamping Device with NBR (Nitrile) Rubber Wedge3 Piece Mechanical Clamping Device with HNBR Rubber Wedge
Metal MaterialGalvanized Cast IronManganese BronzeAluminumAluminumAluminum
Metal DescriptionFerrous Cast IronNon-Ferrous BronzeHigh Grade, Lightweight AluminumHigh Grade, Lightweight AluminumHigh Grade, Lightweight Aluminum
Rubber MaterialNoneNoneReplaceable NBR Rubber WedgeReplaceable NBR Rubber WedgeReplaceable HNBR Rubber Wedge
SPLICE SPECIFICATIONSWeight (lbs.)2.62.91.934.8Per Application
Length3"3"4-1/2"6-1/4"6"
Width2"2"2-1/2"3"Per Application
PIW RatedUp to 600 PIW TensileUp to 800 PIW TensileUp to 800 PIW Tensile800-1200 PIW TensileOver 1200 PIW
Recommended Belt Thickness1/4" to 5/8"1/4" to 5/8"1/4" to 5/8"3/8" to 3/4"Per Application
BOLT SPECIFICATIONSNo of Bolts1112Per Application
Bolt GradeGrade 5 Hex Head BoltGrade 5 Hex Head BoltGrade 5 Hex Head BoltGrade 5 Hex Head BoltM16 10.9 Hex Head Bolt
Bolt Diameter (Inches)1/2"9/16"5/8"3/4"Per Application
Bolt Length (Inches)5"5"4-1/2"5" and 5-1/2"Per Application
WashersYesYesYesYesYes
NutsNylockNylockNylockNylockOval Lock Nut
Recommended Torque *75 ft./lbs100 ft./lbs.125 ft./lbs.150 ft./lbs.Per Application
Template Tape IncludedYesYesYesYesRequires Special Template
SHIMSRequired Shims Per Belt ThicknessN/AN/AUnder 5/16” - No Shims 5/16” to 3/8” - 1 Shim 3/8” to 1/2” - 2 ShimsUnder 1/2” - No Shims 1/2” to 5/8” - 1 Shim 5/8” to 3/4” - 2 ShimsN/A
TEMPERATURE RATINGSMax. Operating Temps600° F / 350° C500° F / 260° C200° F / 93° C (NBR Rubber Wedge Limiting Factor) - Alternative Wedges Available for Higher Temperatures200° F / 93° C (NBR Rubber Wedge Limiting Factor) - Alternative Wedges Available for Higher Temperatures320° F / 160° C (HNBR Hydrogenated Nitrile Butadiene Rubber Wedge Limiting Factor)
Nylock Nut Max. Temp250° F250° F250° F250° F320° F
MINIMUM HEAD PULLEY DIAMETERAgricultural (High Speed) **12"12"24"30"48"
Industrial (Centrifugal/Gravity)12"12"20"36"48"
BUCKET PROJECTIONMinimum Recommended4"4"5"7"8"
FEATURES/ BENEFITSStrong, Standard, Mechanical SpliceNon-Sparking, Non-Corroding, Non-RustingNon-Sparking, Non-Corroding, Non-Rusting, Longer Belt LifeNon-Sparking, Non-Corroding, Non-Rusting, Longer Belt LifeNon-Sparking, Non-Corroding, Non-Rusting, Longer Belt Life

WARNING: DO NOT USE ANY MAXI-SPLICE ON MANLIFTS!

Please read all instructions before installing any Maxi-Splice product.  Instructions can be found at maxilift.com.  Failure to follow installation instructions may result in splice failure.  As with any belt splice, continuous, regular inspections are required or failure can occur.

Never mix Maxi-Splice products on a single installation.  Reduced or uneven clamping pressure may occur compromising splice integrity and could result in splice failure. 

Maxi-Lift neither solicits nor recommends the use of any Maxi-Splice belt clamp for splicing man-lift belts.  Maxi-Splices were neither designed for nor tested for this purpose.  Any installation of a Maxi-Splice product for this purpose may result in splice failure causing serious bodily harm or even death.  Do not use on steel cable belts.

Do not reuse nylon insert lock nuts when reinstalling Maxi-Splices.  Please use new nylock nuts for reinstallation.  Replacements are available from Maxi-Lift. 

For applications exceeding 250° F, nylon insert lock nuts may not be used, as this temperature range exceeds the manufacturer’s threshold for nylon integrity.  Compression locking nuts should be utilized instead. 

While the AB and CI Maxi-Splice may be used on wing pulleys, they may contribute to wear on the backside of the belt at the splice.  It is the user’s responsibility to inspect the splice at regular maintenance intervals to prevent failure.  Noise may also be heard as the splice contacts the wings of the pulley.

Template Tape Power Punch Belt Splices

Buckets, Belting, Splices & Bolts all in one!

Complete your Build

A single shipment, on a single invoice, from a single source: Maxi-Lift. For a limited time only, Maxi-Lift is offering 3% OFF on new bundle orders. Contact us today or call (800) 527-0657 for more information!

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